Job Description

Motherson DRSC Modules USA Inc. is part of the Motherson Group . Our company was established in 2013. The Kentucky plant has over 460 skilled and energetic employees. We manufacture high-end, innovative interior polymer-based components, modules, and systems with integrated electronics, such as ventilation systems, smart surfaces, and lighting modules. As a supplier and development partner, we manufacture for renowned automobile producers such as AUDI, BMW, Mercedes, Volkswagen, Subaru, and Volvo.

Tooling Engineer Responsibility’s

• Oversee tool design and manufacturing processes, ensuring tools meet project specifications.
• Actively participate in trials and samplings to validate tool performance and ensure compliance with required standards.
• Maintain strong relationships with external tool shops for effective collaboration.
• Troubleshoot and refine tool performance during trials and samplings to resolve any issues.
• Assess new tools to ensure compatibility with existing injection molding machines and layouts, preventing production disruptions.
• Provide support to Quality Engineers and the CSC department throughout the industrialization process, as well as during customer meetings and visits.
• Develop operational methods and standards that enhance quality and minimize production issues.
• Coordinate closely with the planning department to ensure tool trials and samplings align with overall project timelines.
• Keep all stakeholders informed on progress, challenges, and modifications to ensure smooth execution.
• Support series production by resolving mold-related issues, troubleshooting, and implementing Continuous Improvement Processes (CIP) .
• Maintain proper documentation and management of tool data for informed decision-making and performance tracking.

Qualifications:

• Bachelor’s degree in mechanical engineering, Manufacturing Engineering, or a related field ( preferred ).
• Certification in Tool Design or Mold Making ( preferred ).
• At least 5 years of experience in Tool Engineering and Mold Design .
• Minimum 5 years of experience in the plastic injection molding industry.
• Minimum 5 years of experience in the automotive industry.
• Proficiency in CAD software (preferably CATIA V5) for tool design and modification.
• Hands-on experience with injection molding processes and troubleshooting mold-related issues.
• Experience in managing tool modifications and collaborating with external tool shops.
• Intermediate proficiency in Microsoft 365 .
• Strong understanding of injection molding processes, including machine capabilities, tool layouts, and sampling procedures.
• Knowledge of Geometric Dimensioning and Tolerancing (GD&T) and other design specifications.
• Familiarity with Failure Mode and Effects Analysis (FMEA), Design of Experiments (DOE), and other quality control methodologies.
• Experience with ERP systems and other manufacturing software tools.
• Strong problem-solving skills , project management expertise , and excellent communication skills with keen attention to detail.

What We Offer

• A pleasant and safe working environment with excellent career opportunities.
• A comprehensive benefits package , including relocation assistance .

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